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Metalworking/Welding/Production Industrial Center

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New Metalworking/Welding/Production Products

Makino : F-Series Vertical Machining Centers

Makino announces the new F-Series vertical machining center designed to provide stiffness and rigidity for chatter-free cutting, agility for high-speed /hard-milling and accuracies for tight tolerance blends and matches typical of complex, 3D contoured geometry associated with die/mold and medical production.

EXAIR Corp : Vacuums Contaminated Liquid, Pumps Out Clean Liquid
EXAIR’s new Chip Trapper™ (patent pending) offers a fast, easy way to clean solids such as chips, swarf and shavings out of used coolants and other liquids. The Chip Trapper vacuums the coolant or liquid that is filled with debris into the included 55 gallon drum, trapping all the solids in a reusable filter bag.

CS Unitec, Inc. : Surface Finishser Produces Matte, Satin, and Other Decorative Surfaces
The PTX Eco Smart finishing machine has balanced straight line handling, high torque and electronic speed control. It easily produces matte, satin and other fine surfaces up to a mirror finish on steel, stainless steel and nonferrous metals. The PTX is also perfect for coarse grinding jobs such as removing welds, deep scratches, oxidation, rust and paint. It can also polish inside corners.

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Case Histories/White Papers and Research
Whitepaper:  Crowning: A Cheap Fix for Noise Reduction and Misalignment Problems and Applications On Gears
Noisy gear trains have been a common problem for gear designers for a long time. With the demands for smaller gearboxes transmitting more power at higher rpm and incumbent demands for greater efficiency, gear engineers are always searching for new ways to reduce vibration and limit noise, without increasing costs.
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Whitepaper:  New Waterjet Deburring/Cleaning/Rust Inhibiting System Saves Space and Capital
Company: Bertsche Engineering Corporation
With factory floor space at a premium and capital equipment funds scarce, Linamar, a Tier One Canadian automotive part supplier, turned to Bertsche Engineering recently for an all-in-one part deburring, final rinse and drying solution.
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Whitepaper:  Successfully Piercing Thicker Plate with Plasma: New technology combines with old technique for piercing perfection
Company: Hypertherm Inc
The ability to pierce metal plate is a necessity for many fabricators and steel processing centers. Using plasma, rather than oxyfuel, is most desirable as it means faster piercing times, faster cut speeds, and a cleaner finished product. And speed, as we all know, translates into higher productivity and profitability. However, despite plasma’s many benefits, some companies find piercing thicker material—say anything over 1 ¼ inches—difficult with plasma. They aren’t alone. Several factors often left operators with a torch filled with melted consumables, or consumables covered in a quick layer of dross. Today, thanks to recent improvements in plasma torch and consumable design, the piercing capabilities of plasma are significantly better. This article will look at the factors that have traditionally impacted piercing as well as the technological advancements that are making plasma a worthy choice when it comes to piercing thicker material.
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Whitepaper:  “Check the Facts: New Technology Dispels Outdated Notions About Plasma Cutting”
Company: Hypertherm Inc
Plasma systems have been used to cut metal for over 50 years and provide numerous advantages over other cutting methods. So why isn’t everyone cutting with plasma? Some people believe that plasma systems are too expensive or too hard to learn. This article exposes the truth behind those myths and four other misconceptions to show why today's plasma systems are essential productivity-enhancing tools.
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Whitepaper:  Repetitive Drilling Operations Using an Air Feed Drill with Speed Regulator
Company: Deschner Corp
Positive feed, and air feed drills are the two basic drill systems used for repetitive drilling operations. Positive feed drills are typically used to drill holes 3/8” and larger, to minimize the fatigue to the operator. However, Positive feed drills are typically larger and heavier than air feed drills. When drilling holes smaller than 3/8” in materials less than ¾” thick, air feed drills offer the advantages of a smaller, lighter drill that can be used in more confined areas.
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Whitepaper:  Air-Gage-Equipped, Vertical CNC Honing System Closes Loop on Automated Bore-Sizing to Submicron Accuracy
Company: Sunnen Products Co
SV-1005 series machines capable of accuracy to 0.25µm for hole diameters 3-65 mm. Ideal for low-cost, high-Cpk production of hydraulic valves/bodies, small engines, fuel injectors, gears, gun barrels and compressor parts.
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Whitepaper:  The New Face of Honing: Automated, Precision Holemaking at High Cpk
Company: Sunnen Products Co
Honing is one of the few metalworking processes where manual machines are still extremely popular, used in millions of shops for basic bore sizing and finishing. The image it calls to mind is of an operator stroking a part by hand over a rotating abrasive mandrel, while messy honing oil lubricates the operation.
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Whitepaper:  Integrated Distance Measuring Systems Enhance Production Levels
Company: Schneeberger, Inc.
Precise positioning is growing more important in machine-tool construction and anisotropic magneto-resistive measuring technology has proven valuable for enabling precise positioning in rolling element guideways. By integrating anisotropic magneto-resistive sensors into its Advanced Measuring System (AMS), Schneeberger, a global leader in linear technology, has achieved a degree of precision that was previously only possible with optical measuring technologies.
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Whitepaper:  The 21st Century Mold and Die Shop
Despite today’s brutal demands on the mold and die industry, best in class performers hit their business goals 96% of the time. This report serves as a guide for those in the mold and die community who desire to achieve similar business performance.
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Whitepaper:  New Wheelabrator increases production and is both faster and cleaner
Company: Wheelabrator Group
The manufacturer’s requirements called for a machine that could remove heavy scale from the bars at higher line speeds and to a brighter finish than the existing six wheel machine. A third requirement was to improve cleaning on unstraight rounds that spiral when conveye
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